793f Omm_sebu8406-00_operation and Maintenance Manual | Leak | Asbestos

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Este manual contiene información sobre operación y mantenimiento de los camiones mineros 793F
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  SEBU8406 August 2009 Operation andMaintenanceManual 793F Off-Highway Truck SSP1-Up (Machine)SAFETY.CAT.COM  i03602780 Important Safety Information Most accidents that involve product operation, maintenance and repair are caused by failure to observebasic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardoussituations before an accident occurs. A person must be alert to potential hazards. This person should alsohave the necessary training, skills and tools to perform these functions properly. Improper operation, lubrication, maintenance or repair of this product can be dangerous andcould result in injury or death.Do not operate or perform any lubrication, maintenance or repair on this product, until you haveread and understood the operation, lubrication, maintenance and repair information. Safety precautions and warnings are provided in this manual and on the product. If these hazard warningsare not heeded, bodily injury or death could occur to you or to other persons.The hazards are identi fi ed by the “Safety Alert Symbol” and followed by a “Signal Word” such as“DANGER”, “WARNING” or “CAUTION”. The Safety Alert “WARNING” label is shown below.The meaning of this safety alert symbol is as follows: Attention! Become Alert! Your Safety is Involved. The message that appears under the warning explains the hazard and can be either written or pictoriallypresented. A non-exhaustive list of operations that may cause product damage are identi fi ed by “NOTICE” labelson the product and in this publication. Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard.The warnings in this publication and on the product are, therefore, not all inclusive. You mustnot use this product in any manner different from that considered by this manual without  fi rstsatisfying yourself that you have considered all safety rules and precautions applicable to theoperation of the product in the location of use, including site-speci fi c rules and precautionsapplicable to the worksite. If a tool, procedure, work method or operating technique that is notspeci fi cally recommended by Caterpillar is used, you must satisfy yourself that it is safe for youand for  others. You should also ensure that the product will not be damaged or become unsafe bythe operation, lubrication, maintenance or repair procedures that you intend to use. The information, speci fi cations, and illustrations in this publication are on the basis of information thatwas available at the time that the publication was written. The speci fi cations, torques, pressures,measurements, adjustments, illustrations, and other items can change at any time. These changes canaffect the service that is given to the product. Obtain the complete and most current information before youstart any job. Caterpillar dealers have the most current information available. When replacement parts are required for thisproduct Caterpillar recommends using Caterpil-lar  replacement parts or parts with equivalentspeci fi cations including, but not limited to, phys-ical dimensions, type, strength and material.Failure to heed this warning can lead to prema-ture failures, product damage, personal injury or death.  SEBU8406 3Table of Contents Table of Contents Foreword ................................................................. 4 Safety Section Safety Messages .................................................... 6 Additional Messages ............................................. 13General Hazard Information ................................. 14Crushing Prevention and Cutting Prevention ........ 17Burn Prevention .................................................... 17Fire Prevention and Explosion Prevention ............ 18Fire Extinguisher Location .................................... 21Tire Information ..................................................... 21Electrical Storm Injury Prevention ......................... 22Before Starting Engine .......................................... 22Engine Starting ..................................................... 22Before Operation .................................................. 22Visibility Information .............................................. 23Restricted Visibility ................................................ 23Operation .............................................................. 24Parking .................................................................. 25Sound Information and Vibration Information ....... 25Operator Station ................................................... 28Guards (Operator Protection) ............................... 28 Product Information Section General Information .............................................. 30Identi fi cation Information ....................................... 31 Operation Section Before Operation .................................................. 33Machine Operation ............................................... 36Engine Starting ..................................................... 79Parking .................................................................. 84Transportation Information .................................... 89Jacking Location Information ................................ 92Towing Information ................................................ 94Engine Starting (Alternate Methods)................... 100 Maintenance Section Tire In fl ation Information ..................................... 103Lubricant Viscosities and Re fi ll Capacities ......... 104Maintenance Support .......................................... 109Maintenance Interval Schedule ...........................113 Reference Information Section Reference Materials ............................................ 200 Index Section Index ................................................................... 203  4 SEBU8406Foreword Foreword Literature Information This manual should be stored in the operator'scompartment in the literature holder or seat backliterature storage area.This manual contains safety information, operationinstructions, transportation information, lubricationinformation and maintenance information.Some photographs or illustrations in this publicationshow details or attachments that can be differentfrom your machine. Guards and covers might havebeen removed for illustrative purposes.Continuing improvement and advancement of product design might have caused changes to your machine which are not included in this publication.Read, study and keep this manual with the machine.Whenever  a question arises regarding your machine,or this publication, please consult your Caterpillar dealer for the latest available information. Safety The safety section lists basic safety precautions. Inaddition, this section identi fi es the text and locationsof warning signs and labels used on the machine.Read and understand the basic precautions listedin the safety section before operating or performinglubrication, maintenance and repair on this machine. Operation The operation section is a reference for the newoperator and a refresher for the experiencedoperator. This section includes a discussion of gauges, switches, machine controls, attachmentcontrols, transportation and towing information.Photographs and illustrations guide the operator through correct procedures of checking, starting,operating and stopping the machine.Operating techniques outlined in this publication arebasic. Skill and techniques develop as the operator gains knowledge of the machine and its capabilities. Maintenance The maintenance section is a guide to equipmentcare. The Maintenance Interval Schedule (MIS) liststhe items to be maintained at a speci fi c serviceinterval. Items without speci fi c intervals are listedunder the When Required service interval. TheMaintenance Interval Schedule lists the pagenumber for the step-by-step instructions required toaccomplish the scheduled maintenance. Use theMaintenance Interval Schedule as an index or onesafe source for all maintenance procedures. Maintenance Intervals Use the service hour meter to determine servicingintervals. Calendar intervals shown (daily, weekly,monthly, etc.) can be used instead of service hour meter intervals if they provide more convenientservicing schedules and approximate the indicatedservice hour meter reading. Recommended serviceshould always be performed at the interval thatoccurs  fi rst.Under extremely severe, dusty or wet operatingconditions, more frequent lubrication than isspeci fi ed in the maintenance intervals chart mightbe necessary.Perform service on items at multiples of the srcinalrequirement. For example, at every 500 servicehours or 3 months, also service those items listedunder every 250 service hours or monthly and every10 service hours or daily. California Proposition 65 Warning Diesel engine exhaust and some of its constituentsare known to the State of California to cause cancer,birth defects, and other reproductive harm.Battery posts, terminals and related accessoriescontain lead and lead compounds.  Wash handsafter handling. Certi fi ed Engine Maintenance Proper maintenance and repair is essential to keepthe engine and machine systems operating correctly. As the heavy duty off-road diesel engine owner, youare responsible for the performance of the requiredmaintenance listed in the Owner Manual, Operationand Maintenance Manual, and Service Manual.
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