Melform general catalog_2019/2020

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1. THE COMPANY Melform, leader in the field of controlled-temperature transport systems, is an Italian company specialised in the study, creation and production of…
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  • 1. THE COMPANY Melform, leader in the field of controlled-temperature transport systems, is an Italian company specialised in the study, creation and production of insulated and refrigerated containers for logistics and a wide range of trays and accessories for the catering sector. Melform has a highly qualified Technical Office which can study solutions tailored to specific requirements for storage and transportation. Melform has always been synonymous with safety and quality: the worldwide known insulated and refrigerated Melform containers comply with the regulations in force, they are NF certified, they allow to work in a HACCP environment and can be equipped with the ATP APPROVAL certification for the road transport of perishable foodstuffs. The engineering activity was implemented thanks to the experience and the advanced technology of Bonetto Group, consolidating the know-how in the rotational moulding and compression moulding technology. MELFORM - Bonetto Group represents a reliable partner in all fields where maintaining the temperature is an indispensable requirement for product quality protection: from food supply chain to Vending, from the Biomedical sector to the food industry.
  • 2. Company with ISO 9001:2015 certified management system ATP 3
  • 3. KNOW-HOW TECHNOLOGY EXPERIENCE
  • 4. EXPERIENCE Melform, leader in the field of controlled-temperature transport systems for over 50 years, is an Italian company specialised in the study, engineering and production of insulated and refrigerated containers for industrial logistics, as well as a wide range of trays and accessories for the Food Service sector. TECHNOLOGY Rotational moulding technology allows to produce containers provided with a monolithic containment structure. The absence of corners, junctions and weldings, allows a proper cleaning and sanitising. Conversely, with the compression moulding technology, we obtain trays manufactured with various materials having excellent durability and mechanical strength. KNOW-HOW The engineering activity was implemented thanks to the sector-specific experience of Bonetto Group, thus consolidating the know-how in the rotational moulding and compression moulding technology. The group is focus on research and development activities, moreover, allows Melform brand to always be at the cutting edge in the global competition. 5
  • 5. QUALITY CUSTOMISED SOLUTIONS SAFETY
  • 6. CUSTOMISED SOLUTIONS A highly sophisticated system programmed by Melform technicians determines the possible journey time according to the type of container, the quantity of goods to be transported and the temperatures required. Melform has a highly qualified Technical Office which can study solutions tailored to specific requirements for storage and transportation. QUALITY Melform boasts a quality management system certified according to the international ISO 9001 standards. In addition, many products in the range are also certified according to NF- Hygiène Alimentaire quality standards. SAFETY Our range of containers, designed in compliance with applicable technical standards, have been approved for transporting perishable goods by road, since they efficiently passed the same tests which are carried out on the insulated vehicles, according to ATP rules. 7
  • 7. T A B L E O F C O N T E N T S FOODSERVICE SOLUTIONS....................................................................................................................13 THERMAX LINE...............................................................................................................................................................18 Insulated beverage transport..........................................................................................................................................20 MEALS DELIVERY Front opening containers................................................................................................................................................23 MEALS DELIVERY Side opening containers..................................................................................................................................................26 MEALS DELIVERY Top opening containers...................................................................................................................................................27 Trolleys for THERMAX LINE.............................................................................................................................................30 FOOD DELIVERY Front opening containers................................................................................................................................................32 Multi temperature food delivery containers..........................................................................................................................................................35 THERMAX Eutectic Plates................................................................................................................................................................36 Thermal performance graphs.........................................................................................................................................38 ACTIVE LINE................................................................................................................................................................... 40 Active doors for hot food deliveries.................................................................................................................................42 MODULAR SYSTEMS...................................................................................................................................................... 44 AF12 Modular System.....................................................................................................................................................46 AF 150 Modular System...................................................................................................................................................48 8
  • 8. DIAMOND LINE.....................................................................................................................................50 GN Polycarbonate pans........................................................................................................................52 DIAMON LINE ACCESSORIES...............................................................................................................54 Tableware accessories ........................................................................................................................56 MONOTHERM LINE..............................................................................................................................60 Isothermal containers and trays for meals delivery.................................................................................................................62 Meals delivery systems........................................................................................................................64 Dishes and accessories........................................................................................................................67 SERVICE LINE..................................................................................................................................... 68 Polyester trays......................................................................................................................................70 Laminated trays...................................................................................................................................79 Finish Matt trays..................................................................................................................................84 Natura trays.........................................................................................................................................86 Polypropylene trays..............................................................................................................................87 ABS trays..............................................................................................................................................89 Anti slip trays.......................................................................................................................................90 Custom Logo........................................................................................................................................94 Shape list..............................................................................................................................................96 Colour list.............................................................................................................................................97 Choose your Melform tray....................................................................................................................98 9
  • 9. HANDLING, STORAGE AND DELIVERY SOLUTIONS........................................................104 CARGO LINE INSULATED CONTAINERS.......................................................................................................................108 Maillon...........................................................................................................................................................................110 Cargo 140......................................................................................................................................................................111 Cargo 150 AS.................................................................................................................................................................112 Cargo 150......................................................................................................................................................................113 Cargo 370......................................................................................................................................................................114 Eutectic version.............................................................................................................................................................115 Cargo 500......................................................................................................................................................................116 Cargo 780......................................................................................................................................................................117 Cargo 900......................................................................................................................................................................118 Cargo 1000....................................................................................................................................................................119 Fish transport configuration.........................................................................................................................................120 Cargo 1300....................................................................................................................................................................121 Cargo 1300TW...............................................................................................................................................................122 Cargo Eutectic plates....................................................................................................................................................123 Rapid Cooler..................................................................................................................................................................127 Technical specifications................................................................................................................................................128 Accessories...................................................................................................................................................................132 DrIcy LINE INSULATED CONTAINERS......................................................................................................................... 136 Insulated container for Dry Ice logistics.......................................................................................................................138 10
  • 10. KOALA LINE REFRIGERATED CONTAINERS.......................................................................................140 Koala 20 AS.........................................................................................................................................142 Koala 32 AS.........................................................................................................................................142 Koala 32 AF.........................................................................................................................................143 Koala 50 AS.........................................................................................................................................144 Koala 70 AF.........................................................................................................................................145 Koala 80 AS.........................................................................................................................................146 Koala 90 AF.........................................................................................................................................146 Koala 140 AF.......................................................................................................................................147 Koala 150 AF.......................................................................................................................................148 Koala 150 AS.......................................................................................................................................149 Koala 160 AS.......................................................................................................................................150 Koala 370 AF.......................................................................................................................................151 Koala 500 AF.......................................................................................................................................152 Koala 780 AF.......................................................................................................................................153 Koala 1000 AF......................................................................................................................................154 Koala 1300 AF......................................................................................................................................155 Koala 1300 TW AF................................................................................................................................156 Koala Green.........................................................................................................................................157 Technical specifications......................................................................................................................158 Accessories.........................................................................................................................................168 Spare Parts..........................................................................................................................................172 Sales network......................................................................................................................................176 11
  • 11. FOODSERVICE SOLUTIONS 13
  • 12. FOR HO.RE.CA. FIELD Melform produces a wide range of PROFESSIONAL TRAYS, POLYCARBONATE CONTAINERS AND TABLE SERVICE ACCESSORIES. WE MANUFACTURE TRAYS SINCE 1957. MELFORM SERVICE LINE TRAYS HIGHLY RELIABLE sturdy and durable work tools. UNIQUE COLOUR COMBINATIONS Over 50 models of shapes, materials and finishes to offer the customer the optimal solution for his business. STRONG AND DURABLE Perfectly flat, scratch resistant, supporting shapes, resistant to UV rays. SAFETY AND COMPLIANCE with the regulations: Melform trays are easy to wash and disinfect, they do not release harmful substances on contact with foods. WARRANTY ON BREAKAGE guaranteed against breakage for 5 years. INTRODUCE YOUR COMPANY IN A UNIQUE WAY Differentiate from your competitors. Leave an indelible mark on your customers. Strengthen the image of your activity. A complete line of isothermal and refrigerated containers for the maintenance of hot, fresh and frozen products. Manufactured using rotational moulding technology our containers are free of sharp edges, joints and welds. Their shape and design allow for easy sanitising and determine a very low thermal dispersion. Robust and durable, they are suitable for transportation of perishable products on the road as they are ATP certified and allow for correctly operating in HACCP environment. How to distribute meals at the correct temperature How to comply with the regulations in force How to always preserve product quality How to simplify logistics in an industrial kitchen Choose the product that best suits you: 14
  • 13. FOR MEALS ON WHEELS SERVICE Melform produces a wide range of TRAYS and INSULATED CONTAINERS for serving and distributing individual meals MONOTHERM LINE FROM MULTI-PORTION TO SINGLE MEAL: - maintenance of the cold and/or hot chain - management flexibility - possibility of custom meals Are you a catering company? Choose ACTIVE LINE Melform produces a complete range of professional ISOTHERMAL and ACTIVE CONTAINERS, perfect for: CATERING, BANQUETING CANTEENS AND HOSPITALS Hot activation systems to prolong temperature maintenance. These containers are particularly indicated to keep food in temperature in case service is not iHediate; in case the isothermal container is not used in full load or in case of split consignments. MELFORM POLYCARBONATE SHOCK RESISTANT AND SHATTERPROOF to ensure maximum safety for service personnel. SAFE AND COMPLIANT WITH EXISTING REGULATIONS the Melform polycarbonate is designed to be easily cleaned and disinfected (even in the dishwasher) and guarantees absolute hygienic protection of food. TEMPERATURE RANGE between -40°C and +120°C 15
  • 14. FOR TRANSPORTING MEALS AND DRINKS AT A CONTROLLED TEMPERATURE THERMAX LINE ECOFRIENDLY Fully recyclable at the end of the operating life. WASHABLE AND SANITIZABLE easily washable and sanitizable to avoid contamination. TEMPERATURE UNDER CONTROL Thanks to the excellent isothermal properties, Melform isothermal containers allow you to easily organise the transportation of hot, fresh and frozen food. PRESERVING FOOD QUALITY Melform isothermal containers allow to maintain food at the correct temperature, limiting the risk of uncontrolled growth of bacteria. VALUE ADDED IN THE WORKING CYCLE Thermax Line containers are designed to make the working cycle of food & beverage professionals, more convenient and efficient. ISOTHERMAL CONTAINERS FOR BEVERAGES ISOTHERMAL CONTAINERS FOR TRANSPORTING MEALS 16
  • 15. FOOD SAFETY MAINTAIN THE INTEGRITY OF FOOD Quality and safety in conservation We do not ask ourselves when we buy a fresh or frozen food product how long has it been and how far it has been since it was p
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