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PROGRAMMING MANUAL for MAZATROL MATRIX (For INTEGREX e-Series) MAZATROL PROGRAMMING MANUAL No. : H740PA0050E Serial No. : Before using this machine and equipment, fully understand the contents of this manual to ensure proper operation. Should any questions arise, please ask the nearest Technical Center or Technology Center. IMPORTANT NOTICE 1. Be sure to observe the safety precautions described in this manual and the contents of the safety plates on the machine and equipment. Failure may cau
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  PROGRAMMINGMANUAL for MAZATROL MATRIX (For INTEGREX e-Series) MAZATROL PROGRAMMING MANUAL No. :H740PA0050E   Serial No. : Before using this machine and equipment, fully understand the contents of this manual to ensure proper operation. Should any questions arise, please ask the nearest Technical Center or Technology Center. 1. Be sure to observe the safety precautions described in this manual and the contents of thesafety plates on the machine and equipment. Failure may cause serious personal injury ormaterial damage. Please replace any missing safety plates as soon as possible. 2. No modifications are to be performed that will affect operation safety. If such modifications arerequired, please contact the nearest Technical Center or Technology Center. 3. For the purpose of explaining the operation of the machine and equipment, some illustrationsmay not include safety features such as covers, doors, etc. Before operation, make sure allsuch items are in place. 4. This manual was considered complete and accurate at the time of publication, however, due toour desire to constantly improve the quality and specification of all our products, it is subject tochange or modification. If you have any questions, please contact the nearest Technical Centeror Technology Center. 5. Always keep this manual near the machinery for immediate use. 6. If a new manual is required, please order from the nearest Technical Center or TechnologyCenter with the manual No. or the machine name, serial No. and manual name.Issued by Manual Publication Section, Yamazaki Mazak Corporation  , Japan 04. 2006 IMPORTANT NOTICE  SAFETY PRECAUTIONS S-1 SAFETY PRECAUTIONS Preface Safety precautions relating to the CNC unit (in the remainder of this manual, referred to simply asthe NC unit) that is provided in this machine are explained below. Not only the persons whocreate programs, but also those who operate the machine must thoroughly understand thecontents of this manual to ensure safe operation of the machine.Read all these safety precautions, even if your NC model does not have the correspondingfunctions or optional units and a part of the precautions do not apply. Rule 1. This section contains the precautions to be observed as to the working methods and statesusually expected. Of course, however, unexpected operations and/or unexpected workingstates may take place at the user site.During daily operation of the machine, therefore, the user must pay extra careful attention toits own working safety as well as to observe the precautions described below.2. Although this manual contains as great an amount of information as it can, since it is notrare for the user to perform the operations that overstep the manufacturer-assumed ones,not all of “what the user cannot perform” or “what the user must not perform” can be fullycovered in this manual with all such operations taken into consideration beforehand.It is to be understood, therefore, that functions not clearly written as “executable” are“inexecutable” functions.3. The meanings of our safety precautions to DANGER, WARNING, and CAUTION are asfollows: DANGER :Failure to follow these instructions could result in loss of life. WARNING :Failure to observe these instructions could result in serious harm to a humanlife or body. CAUTION :Failure to observe these instructions could result in minor injuries or seriousmachine damage. HGENPA0041E  SAFETY PRECAUTIONS S-2 Basics WARNING ! After turning power on, keep hands away from the keys, buttons, or switches of theoperating panel until an initial display has been made. ! Before proceeding to the next operations, fully check that correct data has been enteredand/or set. If the operator performs operations without being aware of data errors,unexpected operation of the machine will result. ! Before machining workpieces, perform operational tests and make sure that the machineoperates correctly. No workpieces must be machined without confirmation of normaloperation. Closely check the accuracy of programs by executing override, single-block, andother functions or by operating the machine at no load. Also, fully utilize tool path check,solid check, and other functions, if provided. ! Make sure that the appropriate feed rate and rotational speed are designated for theparticular machining requirements. Always understand that since the maximum usable feedrate and rotational speed are determined by the specifications of the tool to be used, thoseof the workpiece to be machined, and various other factors, actual capabilities differ fromthe machine specifications listed in this manual. If an inappropriate feed rate or rotationalspeed is designated, the workpiece or the tool may abruptly move out from the machine. ! Before executing correction functions, fully check that the direction and amount ofcorrection are correct. Unexpected operation of the machine will result if a correctionfunction is executed without its thorough understanding. ! Parameters are set to the optimum standard machining conditions prior to shipping of themachine from the factory. In principle, these settings should not be modified. If it becomesabsolutely necessary to modify the settings, perform modifications only after thoroughlyunderstanding the functions of the corresponding parameters. Modifications usually affectany program. Unexpected operation of the machine will result if the settings are modifiedwithout a thorough understanding. Remarks on the cutting conditions recommended by the NC WARNING ! Before using the following cutting conditions:- Cutting conditions that are the result of the MAZATROL Automatic Cutting ConditionsDetermination Function- Cutting conditions suggested by the Machining Navigation Function- Cutting conditions for tools that are suggested to be used by the Machining NavigationFunctionConfirm that every necessary precaution in regards to safe machine setup has been taken – especially for workpiece fixturing/clamping and tool setup. ! Confirm that the machine door is securely closed before starting machining.Failure to confirm safe machine setup may result in serious injury or death.
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