2000 FORD F150 Service Repair Manual

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This is the Highly Detailed factory service repair manual for the2000 FORD F150, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.2000 FORD F150 Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly. Service Repair Manual Covers: Maintenance Engine Control System Mechanical Fuel Service Specifications Emission Control Intake Exhaust Cooling Lube Ignition Starting Charging Auto Transmission Clutch Manual Transmission Transfer Propeller Shaft Drive Shaft Differential Axle Suspension Tire & Wheel Brake Control Brake Parking Brake Steering Column Power Steering Air Condition Suppl Restraint System Seat Belt Engine Immobilizer Cruise Control Wiper & Washer Door Lock Meter Audio/Visual Horn Windshield/Glass Mirror Instrument Panel Seat Engine Hood/ Door Exterior & Interior Electrical Multiplex/ Can Communication And much more File Format: PDF Compatible: All Versions of Windows & Mac Language: English Requirements: Adobe PDF Reader NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to have2000 FORD F150 Service Repair Workshop Manual. Looking for some other Service Repair Manual,please check: https://www.aservicemanualpdf.com/ Thanks for visiting!
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  • 1. 2000-01 ENGINES 4.6L V8 - VIN W & 6 ENGINE IDENTIFICATION Engine is identified by eighth character of Vehicle Identification Number (VIN). See ENGINE IDENTIFICATION CODES table. VIN is located on top of instrument panel, near lower left corner of windshield. VIN is also stamped on Vehicle Certification (VC) label mounted on left door pillar. Engine code labels are located in engine compartment, in front of radiator and on right valve cover. Label contains engine calibration number, engine build date, engine plant code and engine code. Emission calibration number label is located on upper radiator shield. This label identifies engine calibration number, engine code number and revision level. Numbers from labels are required when ordering replacement parts. ENGINE IDENTIFICATION CODES Windsor and Romeo engine plants are producing the 4.6L engine. There are several differences between these engines and many parts are not interchangeable. The best way to determine manufacturer is by the VIN number. VIN W is a Romeo engine. VIN 6 is Windsor engine. There are a couple external differences. The right valve cover on Windsor engine has 14 bolts, Romeo engine has 11 bolts. Also on Windsor engine there is a W stamped on each valve cover in area of camshaft sprocket. ADJUSTMENTS VALVE CLEARANCE ADJUSTMENT Hydraulic valve lash adjusters are used. No valve adjustment is required. TROUBLE SHOOTING REMOVAL & INSTALLATION Engine Type Fuel System Engine Plant VIN Code 4.6L SOHC SFI Romeo W 4.6L SOHC SFI Windsor 6 NOTE: To trouble shoot engine mechanical components, see ENGINE MECHANICAL in BASIC TROUBLE SHOOTING article in GENERAL INFORMATION. CAUTION: When battery is disconnected, vehicle computer and memory systems 2000 Ford Pickup F350 Super Duty 2000-01 ENGINES 4.6L V8 - VIN W & 6 2000 Ford Pickup F350 Super Duty 2000-01 ENGINES 4.6L V8 - VIN W & 6 Helpmelearn Repair Manuals Wednesday, November 08, 2006 7:35:52 PM Page 1 � 2004 Mitchell Repair Information Company, LLC. Helpmelearn Repair Manuals Wednesday, November 08, 2006 7:36:08 PM Page 1 � 2004 Mitchell Repair Information Company, LLC.
  • 2. FUEL PRESSURE RELEASE & FUEL LINE CONNECTIONS 1. Remove fuel cap to release fuel tank pressure. Connect EFI pressure gauge to relief valve on right rear corner of fuel rail. Release pressure using valve on pressure gauge. 2. Before disconnecting fuel lines, disconnect negative battery cable. To disconnect fuel lines, remove retaining clip from outside of fuel line coupling. 3. Install fuel line disconnect tool on fuel line coupling so it enters cage opening. Push spring lock coupling remover into cage opening to release female fitting from garter spring. Pull couplings apart. Remove fuel line disconnect tool. 4. When installing fuel lines, fit NEW fuel resistant "O" rings (Brown) on fuel lines. Before installing, lightly coat "O" rings with clean engine oil. Clean fittings, and replace garter spring (if necessary). 5. Install female fitting to male fitting and push until garter spring snaps over flared end of female fitting. Ensure lines lock together and garter spring is over female fitting flared end. 6. Install retaining clip. Install Black retaining clip on fuel supply line and Gray clip on fuel return line. Ensure horseshoe portion of clip is over coupling. DO NOT install retaining clip over rubber fuel line. ENGINE Removal (Expedition & F150 Pickup) 1. Disconnect negative battery cable. Remove hood. Drain cooling system. Remove radiator. Discharge A/C system using approved refrigerant recovery/recycling equipment. Release fuel pressure and disconnect fuel lines. See FUEL PRESSURE RELEASE & FUEL LINE CONNECTIONS . 2. On Expedition and Navigator, remove air conditioning condenser and EGR manifold tube. Unclip mega fuse holders from junction block bracket. Disconnect starter relay cables. 3. On all models, remove upper intake manifold. See INTAKE MANIFOLD . Remove bulkhead connector may lose memory data. Driveability problems may exist until computer systems have completed a relearn cycle. See COMPUTER RELEARN PROCEDURES article in GENERAL INFORMATION before disconnecting battery. NOTE: For reassembly reference, label all electrical connectors, vacuum hoses and fuel lines before removal. Place mating marks on engine hood and other major assemblies before removal. WARNING: Fuel system is under pressure. Release pressure before servicing fuel system components. WARNING: Ensure air suspension system is shut off prior to hoisting, jacking or towing an air suspension vehicle. Air suspension switch is located behind right kick panel. Failure to do so can result in inflation or deflation of air springs, which may cause vehicle to shift during servicing. 2000 Ford Pickup F350 Super Duty 2000-01 ENGINES 4.6L V8 - VIN W & 6 Helpmelearn Repair Manuals Wednesday, November 08, 2006 7:35:52 PM Page 2 � 2004 Mitchell Repair Information Company, LLC.
  • 3. cover. Disconnect necessary grounds and harness connectors. Disconnect necessary water and vacuum connections. Unbolt power steering bracket, and position reservoir and bracket assembly aside. Remove ignition coils and brackets. 4. Raise and support vehicle. Remove starter. Remove A/C compressor. Remove transmission cooler line from block mounted clip. Remove transmission inspection cover, torque converter bolts and transmission-to engine bolts. Remove power steering retaining bolts and position power steering pump aside. 5. Disconnect dual-converter "Y" pipe from exhaust manifolds, and position aside. Remove right and left engine mount bolts. Lower vehicle and support transmission. Remove engine from vehicle. Removal (E150) 1. Disconnect negative battery cable(s). Discharge A/C system using approved refrigerant recovery/recycling equipment. Release fuel pressure and disconnect fuel lines. See FUEL PRESSURE RELEASE & FUEL LINE CONNECTIONS . 2. Disconnect necessary harness and ground connections. Remove intake manifold. See INTAKE MANIFOLD . Remove air deflector, radiator grille, radiator grille open panel and upper and lower core supports. Remove radiator, fan shroud and cooling fan. 3. Remove headlight and side marker assemblies. Remove A/C condenser. Remove accessory drive belt. Drain power steering fluid by disconnecting reservoir hose at power steering pump. Disconnect high pressure hose at power steering pump. Remove lower radiator hose. Disconnect suction hose at receiver- drier. 4. Raise and support vehicle. Disconnect dual-converter "Y" pipe at exhaust manifold. Drain engine oil and remove oil filter. Remove oil cooler. Remove starter. Remove transmission-to-engine bolts. 5. Remove and discard torque converter nuts. Remove engine mount-to-subframe nuts. Lower vehicle. Remove transmission oil filler tube. Support transmission. Remove engine from vehicle. Installation (All Models) 1. To install, reverse removal procedure. Tighten all bolts to specification. See TORQUE SPECIFICATIONS . 2. When installing fuel lines, fit NEW fuel resistant "O" rings (Brown) on fuel lines. Lightly coat "O" rings with clean engine oil before installing. Clean fittings, and replace garter spring (if necessary). 3. Adjust all control cables and fluid levels. Refill cooling system. Evacuate and recharge A/C system. INTAKE MANIFOLD Removal (Upper & Lower) 1. Disconnect negative battery cable(s). Remove engine cover. Release fuel pressure and disconnect fuel lines. See FUEL PRESSURE RELEASE & FUEL LINE CONNECTIONS . Drain cooling system. Disconnect upper radiator hose from thermostat housing. Remove air cleaner and outlet tube assembly. Remove throttle body. Remove EGR manifold tube. 2. Disconnect necessary vacuum and water connections. Disconnect necessary wiring connections. Remove spark plug wires. Remove accessory drive belt. Remove alternator. Remove upper intake manifold-to- 2000 Ford Pickup F350 Super Duty 2000-01 ENGINES 4.6L V8 - VIN W & 6 Helpmelearn Repair Manuals Wednesday, November 08, 2006 7:35:52 PM Page 3 � 2004 Mitchell Repair Information Company, LLC.
  • 4. head retaining bolts in reverse order of tightening sequence. See Fig. 2 . 3. Lift upper and lower intake manifold assembly. Disconnect electrical connector at manifold tuning valve, and remove intake manifold assembly from vehicle. Remove upper intake manifold-to-lower intake manifold mounting bolts. Remove pushpin retainer from front of manifold insulator. Separate manifold insulator from lower intake manifold. See Fig. 1 . Separate upper and lower intake manifolds. Installation 1. To install, reverse removal procedure. Use NEW gaskets and "O" rings. Lubricate fuel injector "O" rings with Light Grade Oil (ESE-M2C39-F) before installing. 2. Ensure alignment tabs on intake manifold gaskets align with holes in cylinder head. Tighten upper intake manifold to lower intake manifold bolts to specification in sequence. See Fig. 2 . Tighten upper intake manifold-to-head bolts to specification in sequence. See Fig. 3 . See TORQUE SPECIFICATIONS . 3. When installing fuel lines, fit NEW fuel resistant "O" rings (Brown) on fuel lines. Lightly coat "O" rings with clean engine oil before installing. Clean fittings, and replace garter spring (if necessary). 4. To install remaining components, reverse removal procedure. Adjust all control cables and fluid levels. Refill cooling system. When installing spark plug wires, ensure wires are in correct position on coils. See appropriate SERVICE & ADJUSTMENT SPECIFICATIONS article in ENGINE PERFORMANCE. CAUTION: Intake manifold bolts must be retightened to specification after engine has reached normal operating temperature. 2000 Ford Pickup F350 Super Duty 2000-01 ENGINES 4.6L V8 - VIN W & 6 Helpmelearn Repair Manuals Wednesday, November 08, 2006 7:35:52 PM Page 4 � 2004 Mitchell Repair Information Company, LLC.
  • 5. Fig. 1: Exploded View Of Upper & Lower Intake Manifold Courtesy of FORD MOTOR CO. 2000 Ford Pickup F350 Super Duty 2000-01 ENGINES 4.6L V8 - VIN W & 6 Helpmelearn Repair Manuals Wednesday, November 08, 2006 7:35:52 PM Page 5 � 2004 Mitchell Repair Information Company, LLC.
  • 6. Fig. 2: Upper Intake Manifold-To-Lower Intake Manifold Bolt Tightening Sequence Courtesy of FORD MOTOR CO. 2000 Ford Pickup F350 Super Duty 2000-01 ENGINES 4.6L V8 - VIN W & 6 Helpmelearn Repair Manuals Wednesday, November 08, 2006 7:35:52 PM Page 6 � 2004 Mitchell Repair Information Company, LLC.
  • 7. Fig. 3: Upper Intake Manifold-To-Head Bolt Tightening Sequence Courtesy of FORD MOTOR CO. EXHAUST MANIFOLD Removal (All Models) Raise and support vehicle. Remove front fender splash shield. If removing left side, remove EGR manifold tube and brake vacuum booster hose bracket. On either side, disconnect exhaust manifold flange. Remove exhaust manifold retaining nuts in reverse order of tightening sequence. See Fig. 4 . Remove exhaust manifold and WARNING: Ensure air suspension system is shut off prior to hoisting, jacking or towing an air suspension vehicle. Air suspension switch is located behind right kick panel. Failure to do so can result in inflation or deflation of air springs, which may cause vehicle to shift during servicing. 2000 Ford Pickup F350 Super Duty 2000-01 ENGINES 4.6L V8 - VIN W & 6 Helpmelearn Repair Manuals Wednesday, November 08, 2006 7:35:52 PM Page 7 � 2004 Mitchell Repair Information Company, LLC.
  • 8. gasket. Installation To install, reverse removal procedure. Tighten exhaust manifold nuts to specification in sequence. See Fig. 4 . See TORQUE SPECIFICATIONS . Fig. 4: Exhaust Manifold Bolt Tightening Sequence Courtesy of FORD MOTOR CO. CYLINDER HEAD Removal Remove the engine. See ENGINE . Remove exhaust manifold. See EXHAUST MANIFOLD . Remove timing chains. See TIMING CHAINS . Disconnect heater hoses. Remove cylinder head bolts in sequence. See Fig. 5 or Fig. 6 . Remove cylinder head and gasket. Inspection Check cylinder head for warpage, cracks and damage. Maximum warpage information is not available from manufacturer. Installation 1. Ensure proper gaskets are installed. Right and left cylinder head gaskets are not interchangeable. 2. CAUTION: If cylinder head-to-block surface refinishing is necessary, DO NOT remove more than .010" (.25 mm) from cylinder head surface. 2000 Ford Pickup F350 Super Duty 2000-01 ENGINES 4.6L V8 - VIN W & 6 Helpmelearn Repair Manuals Wednesday, November 08, 2006 7:35:52 PM Page 8 � 2004 Mitchell Repair Information Company, LLC.
  • 9. Coat bolt head-to-cylinder head surfaces with engine oil. DO NOT oil threads of cylinder head bolts. Ensure rear cylinder head bolts are installed in cylinder head and secured by rubber bands before installing cylinder head. See Fig. 7 . Install cylinder heads. 3. Tighten cylinder head bolts to specification and in sequence. See Fig. 5 or Fig. 6 . See TORQUE SPECIFICATIONS . If camshaft positioner was not used during cylinder head installation, rotate camshafts using flats matched at center of camshaft until both cams are in time. Install Camshaft Positioner (T91P-6256-A) on flats of camshaft. This will prevent camshafts from rotating. 4. Install timing chains. See TIMING CHAINS . To install remaining components, reverse removal procedure. CAUTION: Position camshaft so valves DO NOT extend below cylinder head surface, or ensure camshaft positioner is installed before installing cylinder head. See Fig. 9 . Install NEW cylinder head bolts. DO NOT reuse bolts. 2000 Ford Pickup F350 Super Duty 2000-01 ENGINES 4.6L V8 - VIN W & 6 Helpmelearn Repair Manuals Wednesday, November 08, 2006 7:35:52 PM Page 9 � 2004 Mitchell Repair Information Company, LLC.
  • 10. Thank you very much for your reading. Please Click Here Then Get More Information. NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 11. 2000 Ford Pickup F350 Super Duty 2000-01 ENGINES 4.6L V8 - VIN W & 6 Helpmelearn Repair Manuals Wednesday, November 08, 2006 7:35:52 PM Page 10 � 2004 Mitchell Repair Information Company, LLC.
  • 12. 2000 Ford Pickup F350 Super Duty 2000-01 ENGINES 4.6L V8 - VIN W & 6 Helpmelearn Repair Manuals Wednesday, November 08, 2006 7:35:52 PM Page 12 � 2004 Mitchell Repair Information Company, LLC.
  • 13. Fig. 6: Cylinder Head Bolt Removal & Installation Sequence (Windsor Engine) Courtesy of FORD MOTOR CO. Fig. 7: Securing Cylinder Head Bolts Courtesy of FORD MOTOR CO. 2000 Ford Pickup F350 Super Duty 2000-01 ENGINES 4.6L V8 - VIN W & 6 Helpmelearn Repair Manuals Wednesday, November 08, 2006 7:35:52 PM Page 13 � 2004 Mitchell Repair Information Company, LLC.
  • 14. Fig. 8: Positioning Crankshaft Courtesy of FORD MOTOR CO. 2000 Ford Pickup F350 Super Duty 2000-01 ENGINES 4.6L V8 - VIN W & 6 Helpmelearn Repair Manuals Wednesday, November 08, 2006 7:35:52 PM Page 14 � 2004 Mitchell Repair Information Company, LLC.
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